Pilot Project Mines Coal Waste For Valuable Rare Earth Elements

A pilot-scale facility that extracts valuable rare earth elements from coal waste byproducts officially opened its doors this week at West Virginia University.

Advocates of the project are hopeful that environmental waste left by Appalachia’s coal mining legacy could one day fuel an economic boom in the region while also providing some national security.

“This could go a long way forward in creating new economic opportunity for West Virginia and this region and treat acid mine drainage, and turn it into a financial boon instead of a financial burden,” Brian Anderson, director of WVU’s Energy Institute told the crowd.

The Rare Earth Extraction Facility located at the National Research Center for Coal and Energy on WVU’s Evansdale campus in Morgantown is a collaboration between the university, the Department of Energy (DOE) and private partners.

The research facility extracts valuable rare earth elements from acid mine drainage (AMD), which is the most abundant pollutant in West Virginia waters. In just West Virginia and Pennsylvania, it’s estimated that about 10,000 miles of streams are polluted by AMD.

17 rare earth elements exist on the planet and they’re used in everything from cellphones to stealth bombers. While ubiquitous in the earth’s crust, they’re called “rare” because they don’t exist anywhere in concentrated amounts. Currently, China dominates the global rare earth elements market.

“Without those rare earth elements, we can’t have energy security, we can’t have financial security, we can’t have defense security,” said Steven Winberg, assistant secretary for fossil energy at the Department of Energy. “That’s how impactful this is.”

Developing a domestic source of rare earth elements is a research priority for the DOE. The agency kicked in much of the funding for the pilot facility and researchers from the National Energy Technology Laboratory have participated in the project.

Still More to Learn

At the pilot plant, sludge from the nearby Omega Mine in Grafton is treated with a series of acidic chemicals. Then, it’s filtered through up to 100 milk carton-sized mixers that quietly whir, no louder than your run-of-the-mill fan. At every stage, the rare earth elements separate out.

Credit Brittany Patterson / WVPB
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WVPB
Two of the mixers at the Rare Earth Extraction Facility at WVU.

What remains is a concentrated amalgamation of a bunch of rare earth elements that will need to be further processed.

Paul Ziemkiewicz is director of the West Virginia Water Research Institute and the lead developer behind this project. He said it’s likely the elements will separate at some degree.

“But we won’t really know until we run this thing,” he said.

The pilot plant aims to iron out the kinks before this process can be scaled up, but if it can be done, Ziemkiewicz believes it could mean an economic windfall for the region. His team estimates Appalachia’s coal sludge could produce up to 800 tons of these elements each year, worth more than $190 million.

He said they hope to be able to scale up the project for commercial use within five years.

W.Va. Continues to Wrestle with Radioactive Drilling Waste

In the growing wake of the natural gas boom, West Virginia has been trying to figure out what exactly to do with waste generated by the oil and gas industry. 

The waste presents unique challenges because there’s so much of it, and because it’s often laced with some pretty toxic stuff. The answer by and large is to bury the solid waste in municipal landfills – the same landfills that accept our household trash. A recent study conducted by the state’s Department of Environmental Protection says the practice is safe, for the most part. But many people are skeptical and worried about what’s going to happen in the long term.

A few weeks ago I drove up along Cider Run road to the entrance of the Wetzel County landfill and pulled over.

You can’t drive in unless you’re just dropping a load off, and the company that operates this facility didn’t respond to my requests to enter and have a look around. Save for the sign and the weigh station, it really just looks like any other back holler in West Virginia. The single lane road to the landfill follows a creek along a valley between forested hills that curve steeply up and away.

Wetzel County Solid Waste Authority member, Bill Hughes, was with me. He also hasn’t been allowed into the facility, but he’s spent time at the entrance monitoring traffic.

Hughes is a grandfather-of-nine who’s lived in the area for over 40 years. He’s been lobbying lawmakers and writing opinion pieces questioning the safety of how natural gas companies go about drilling and what they do with waste.

“The yellow goal posts that you’re seeing,” Hughes said pointing to the weigh station at the entrance of the landfill, “those are referred to as Ludlum detectors and they are looking for radiation.”

Radioactive Waste

Landfills that accept drill cuttings are required to have radioactivity detectors because waste rock and mud pulled from rock formations deep in the ground is often laced with radioactive materials.

But Hughes and other people are worried that radioactive waste is getting into their landfill in spite of the detectors, and possibly leaching out. In response to concerns about the drilling waste, the legislature asked the DEP to commission a study. That study was released earlier this year.

“The research ‘found little concern’” DEP said, “regarding leachate associated with ‘drill cuttings that were placed in approved landfills.”

But it also found that the leachate is toxic, and that it does contain radioactive material.

“It’s clear that the discharge concentrations of several of the parameters are exceeding what the state water quality limits are,” said the director of the West Virginia Water Research Institute, Paul Ziemkievicz, who took a closer look at the DEP study. “But remember these leachates are not going directly into the waters of the United States.”

Dilution Solution

The radioactive material doesn’t go directly into groundwater or rivers, because there are multiple liners around the landfill. The liquid collects in those liners and is pumped out. It’s usually taken to a wastewater treatment facility. But the treatment facilities are not designed to accept industrial wastes. They’re owned by local governments and are the same places that treat sewage and other municipal wastewaters … waters which are then discharged into rivers. The DEP’s study demonstrates that these facilities are currently diluting the leachate to safe drinking water quality standards.

But some people are still worried.

“I want to refrain from being alarmist, but I will say that much of the data are alarming,” said Marc Glass, a remediation specialists who works for the Morgantown-based environmental consulting firm, Downstream Strategies.

“The amount of environmental contaminant that we’re generating,” Glass said, “we’re taking from a place that’s safely sequestered in the earth and mixing them in our environment on a large scale.”

Concentrating NORM

There are several different constituents in the waste that you might not want to tango with, among them is what’s called Naturally Occurring Radioactive Material or NORM.

According to the World Nuclear Association, NORM is basically everywhere at low levels. It’s not like gamma radiation which can penetrate steel walls. NORMs are mostly particles that are unlikely to penetrate most any hard surface – even skin can be an effective barrier. This type of radioactive material is really only a harmful, cancer-causing agent if ingested – as in breathed in or swallowed.

Water experts like Ziemkievicz are not overly concerned about current levels of radioactive waste being discharged into the environment, but they ARE worried about the long-term implications of current practices.

“With radioactivity you’re always concerned about accumulation,” Ziemkievicz said, “not the immediate concentration you might be getting out of an effluent.”

Other experts are also concerned about accumulation, especially given the amount of waste we could conceivably generate over the next 30 years or more. Glass, over at Downstream Strategies, believes the DEP leachate study miscalculated how much waste will be produced in the future. About 16 hundred wells exist today, but about 4000 have been permitted. DEP anticipates another 5,000 to 15,000 wells are yet to be drilled.

“Even if we made conservative assumptions,” Glass said, “my best guess based on the sources [the DEP] cite, we should be looking at maybe even 70,000 or 100,000 Marcellus shale well equivalents of what we will be disposing of in the next 20 to 50 years.”

Conclusions

Glass says the DEP’s study indicates that West Virginia needs to reevaluate how we’re treating the leachate from landfill because it’s not effective, and he says we should expect that problem to get much worse as the scale of drilling increases.

The DEP is recommending improved monitoring of leachate, groundwater and even water wells around landfills, but some groups don’t think the state can be trusted to handle the problem. The National Resources Defense Council and the West Virginia Surface Owners Association, among others, are threatening to sue the federal Environmental Protection Agency to force it to step in. 

Part II: Is There Something in the Water, Southern W.Va.?

For all of the concerns about water compromised by natural and industrial sources (and the cancer, decay, infection, and disease that can come with that contamination), director of the West Virginia Water Research Institute, Paul Ziemkiewicz said the biggest threat in water supplies in southern West Virginia (and many areas in the state) by a long shot is raw sewage.

“Any contaminant you can think of pales in comparison to raw, untreated sewage,” Ziemkiewicz said.

We’re talking about bacteria, parasites, and viruses that can cause short-term problems like diarrhea, eye infections, respiratory infection, and long-term problems like cancer, Dementia, and diabetes. And there are growing concerns about potential illnesses or effects from exposure to pharmaceuticals and synthetic hormones introduced through sewage.

Straight Pipes

Maggie Nevi is the Project Coordinator for the Waste Water Treatment Coalition in McDowell County. The coalition’s main objective is to end the practice of straight piping:

“Right now 67 percent of the county has no form of waste water treatment whatsoever. And they do what’s called straight-piping which is exactly what it sounds like.”

Straight Piping: some PVC pipe runs every drain (sink, shower, tub, washing machine, and toilet) straight into the creek.

Tourism?

The idea behind Waste Water Treatment Coalition in McDowell County is to improve the health and well-being of the people who live in McDowell County of course, but also for people who want to visit the area. Nevi explains how the county has benefited from state investments, (with the Hatfield and McCoy Trail system, for example) but Nevi says right now, ATV enthusiasts that visit should be concerned. 

“They pretty-much could be riding through raw sewage, depending on the area that they are in,” Nevi said.

Nevi worries about eye, ear, nose, and throat infections, especially for ATV riders who splash through creeks without helmets or goggles.

Wetlands

The Waste Water Treatment Coalition is taking steps to mitigate some areas of concern. In the small community Ashland, for example, they established a wetland which absorbs and cleans up a lot of crap.

Nevi explains, the West Virginia Department of Environmental Protection’s acceptable rate for fecal coliform per mL of water is 200 parts per mL. In Ashland, before the wetland, the organization was finding 200,000 parts per mL. (Fecal coliform is an indicator that sewage is present in water…)

Public Health Crisis

At the WV Water Research Institute, Director Paul Ziemkiewicz says 67 percent of homes in McDowell County not having a sewage treatment… is a public health crisis.

He explains that many of the pathogens you might encounter can be killed off by boiling water but…

“You don’t boil water to take a shower. The kids play in the little plastic pool out back. Are you boiling all that water, too? People drink this stuff they get in contact with it, they’re washing their faces with it,” Ziemkiewicz said, “and that’s bad stuff!”

In fact, whenever Ziemkiewicz or any researchers from his organization study water in the area, he requires inoculations for Hepatitis B and A.

Water Studies

Meanwhile water studies are underway. West Virginia University’s School of Public Health is currently studying water samples from throughout southern West Virginia in an effort to grasp a finer understanding of chronic and acute problems the community faces with water supply issues.

But to be clear—these problems might exist in southern West Virginia to a larger degree, but raw sewage, naturally occurring manganese, and industrial impairment are problems that exist all through the state and region.

Public health expert from WVU, Michael McCawley said it falls on not only citizens within southern counties to be educated about risks and searching and moving toward solutions, but all citizens throughout this state, and the region.

Fracking Waste: What Is It & What Do We Do About It

The natural gas boom continues to sound in what have become the northern gas fields of West Virginia. State lawmakers are working on ways to take maximum advantage of the economic benefits that are coming with it. The other byproduct authorities are grappling with is an excess of waste products, which, without proper disposal, can threaten public health.

The Horizontal Well Control Act of 2011 allocated funding to study the impacts of horizontal drilling. Legislators reached out to West Virginia University’s Water Research Institute. Director Paul Ziemkiewicz managed a study that looked at liquid and solid waste streams. 

http://www.youtube.com/watch?v=uO2XlXyhFTA

Liquid Waste

Horizontal wells produce two kinds of wastewater: flowback, and what’s referred to as “produced water.” Ziemkiewicz explains, once a well is fracked—meaning once operators take fracking fluid (5 million gallons of water mixed with sand and additives) and blast it deep into this hard, black, non-porous rock called Marcellus shale—the pressure is released and the first thing that happens is a regurgitation of some of that fluid.

“The stuff that comes out over the initial 60 days or so is called flowback,” Ziemkiewicz explains. “You have to get that flowback out of the system before you can start producing gas. You start producing a little bit of gas as soon as you release the pressure but when it gets to the point where you can start commercially producing gas you switch over to something called ‘produced water.'”

Ziemkiewicz goes on to explain that the longer the fracking fluid mingles with the rock formation the more stuff from that formation flows back out with the fluid like organic compounds, lots of salts, and yes, radioactive material.

“Sodium chloride, bromide, mainly chloride salts of one kind or another,” Ziemkiewicz says. “Strontium chloride, barium chloride. These things start pushing back up out of the hole and the concentration of those salts almost everything, including radioactivity starts to go up during the flowback cycle. So the longer you go into flowback and then produced water the higher the concentrations get.”

Ziemkiewicz  adds that while many people seemed to be very concerned with the initial fracking fluid being injected into the wells, he is much more concerned with the produced water that comes up afterward.

“The stuff that comes back out is almost always more concentrated,” he says.

Ziemkiewicz says in some cases this briny water produced a concentration of about 250,000 milligrams per liter of dissolved solids–which he explains is essentially 25 percent solid.

Where does it go from there?

Well Ziemkiewicz says about 25 percent of the fluid is pumped back into deep wells classified as injection waste disposal wells, while the other 75 percent of flowback is being recycled. That recycled portion has to be processed. Solids like clays, metals, and rock are filtered and precipitated out, leaving cakes behind. These cakes are then dumped into solid waste landfills, the same place that the mud and rock produced during the drilling process are dumped.  

Solid Waste

Under the Resource Conservation Recovery Act (RCRA) hazardous waste is differentiated from industrial solid waste based on tests that determine chemical properties. Interestingly, federal laws exempt drilling waste from regulation as hazardous waste. But the WV Department of Environmental Protection is proceeding with some caution, nevertheless.

Scott Mandirola Director of the DEP’s Division of Water and Waste Management explains horizontal well operators were just sort of spreading this waste on properties, or dumping it, burying it, whatever, wherever. By all estimations, a bad idea. The Horizontal Well Control Act of 2011 specified that instead the waste should be disposed of in appropriate landfills. That’s when municipal landfills started accepting the waste. And we’re talking about a lot of waste.

So DEP Cabinet Secretary Randy Huffman sent a memo out to solid waste landfill operators in July of last year saying that they could continue accepting waste if they took one of two actions: apply to expand their operation, or construct separate cells specifically for these waste products.

Bill Hughes is the chairman of the Wetzel County Solid Waste Authority. He’s concerned about new practices.

“Wetzel County which is legally permitted for up to 9,999 tons, round it off to 10, times 12, 120,000 tons per year? Our landfill last year took in about 330,000 tons. Of that, about a quarter million tons was drill waste, drill cuttings.”

Mandirola says Wetzel County—one of the most heavily drilled counties in the state—has seen one of the largest influxes of waste because of its proximity to so many well sites. This concerns residents for reasons such as the amount of space available in landfills, and also because there’s still so little known about the chemical characterization of the waste.

Enter Paul Ziemkiewicz, who, again, was tasked to look into that.

“I don’t think we’ve characterized this material adequately enough to determine whether or not it really belongs in solid waste landfills or whether it belongs in a higher standard landfill,” Ziemkiewicz says.

Ziemkiewicz did look at drilling mud. But he explains that a combination of bad luck, low response times from companies and the WV Department of Environmental Protection, bad weather, and an aggressive timeframe to report results contributed to the lack of access to drilling samples from the actual rock formation where Marcellus gas exists—the shale.  So unfortunately, it’s still something of a mystery.

“They’re black shales,” Ziemkiewicz explains. “And black shales tend to accumulate uranium. Uranium breaks down into radium.”

While Ziemkiewicz  wasn’t able to test drill muds from the Marcellus itself, he says the tests results from drilling samples of vertical sections turned up exceeding amounts of toxins considered safe by federal drinking water standards.

“Whether or not [comparing to federal drinking water standards] was the right approach I’m still not sure. Nevertheless, a lot of these drill cuttings and muds came out being well excess of drinking water standards.”

Recommendations

Ziemkiewicz is calling for an additional study to test these solid waste streams.

“By the time this stuff gets to the landfill and is diluted it may or may not even be a problem,” he says. “It may be that we’re focusing on radioactivity when that’s not a problem at all, but the real problem is organic contamination like benzene.”

Ziemkiewicz’s other recommendations include what he calls common sense measures like proper containment of drill sites to guard against spills, and thorough inspection and enforcement by well-trained authorities. He also suggests tracking liquid wastes to have clear knowledge of where it ends up.

Ziemkiewicz and other experts say it’s hard to predict the future of oil and gas development, but everyone seems certain that significantly more drilling is the most likely scenario, and therefore, more insight into the science and practices of the industry is the best course of action to safeguard not only communities, but also employees and first responders.

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