Form Energy Gets $150 Million Federal Grant To Hire 600 Workers

The grant is part of $3 billion going to 25 projects in 14 states in an effort by the Biden-Harris administration to make the country a leader in battery storage.

Form Energy’s recently completed factory in Weirton is making batteries that can store electricity for days instead of hours.

Now, a $150 million grant from the Department of Energy will accelerate the production of those batteries and the hiring and training of 600 workers.

The grant is part of $3 billion going to 25 projects in 14 states in an effort by the Biden-Harris administration to make the country a leader in battery storage.

The funding comes from the bipartisan Infrastructure Investment and Jobs Act of 2021, supported by both U.S. Sens. Joe Manchin and Shelley Moore Capito.

Such batteries can store power from renewable sources such as wind and solar until they’re needed on the grid. Together, they increase grid reliability and eliminate carbon emissions.

Form’s iron-oxide battery technology reduces the reliance on lithium-ion supply chains.

Weirton is a former steel town that employed thousands of workers. Manchin said on a Zoom call with reporters Friday that Form’s presence revitalizes the town and U.S. industrial might. 

“Weirton’s history is as a steel town, and the skilled steel workers who call this area home know this industry well and are uniquely suited to build Form’s iron-air batteries and help reinvigorate America’s manufacturing base,” he said. “I was proud to secure the funding, and I’m thrilled that Form Energy will be able to utilize it to create good paying jobs in Weirton and help preserve our legacy as America’s energy powerhouse for decades to come.”

Form was projected to put 750 people to work in Weirton; the plant currently employs 250. Form Energy CEO Mateo Jaramillo said the federal grant will accelerate the hiring of the next 600, and they could come from across the region.

“We sit in the Ohio River Valley, of course, and we’re in touch with two other states, Pennsylvania and Ohio,” he said. “And so we have people coming from all over the tri-state area to be a part of it.”

Jaramillo said the 500,000-square foot factory has an 18-month backlog of orders for electric utilities, but he added that the company will expand its products to serve industrial customers and data centers as well.

‘It Feels Like Home’: Steel’s Heritage Lives At Form Energy Weirton Site

Long before this gleaming, 500,000 square foot factory went up, the site churned out steel products for generations, and Dot Gilliam’s family was part of it.

Dot Gilliam coordinates the installation of equipment at Form’s Factory One in Weirton.

Long before this gleaming, 500,000 square foot factory went up, the site churned out steel products for generations, and Gilliam’s family was part of it.

“My grandfather worked here. His dad worked here. My dad worked here,” Gilliam said. “I have many cousins, uncles.”

Thousands of workers labored around the clock at Weirton Steel. Production waned and employment dropped as steel production moved overseas. The plant closed.

Form Energy chose the site for its first factory for storage batteries. They’re the kind that can take electricity generated by wind and solar – really, any source – and store it for days until it is needed on the grid.

For Gilliam, it was a chance to continue in his family’s footsteps.

“When I heard about Form coming in, I really saw this opportunity to work here on the same property my family all came from,” he said. “And it feels like home.”

The Form factory bears little resemblance to the steel mill. Weirton Steel was hot, noisy and dirty. Form’s factory is air conditioned, clean and relatively quiet.

Robots do a lot of the physical labor of building the batteries. The plant has about 250 workers now and is projected to have as many as 700, nowhere close to full employment at the steel mill.

Still, Gilliam thinks the same motivation drives Form’s workers as did the steel mill’s workers. 

“The heritage is still here,” he said. “It took a lot of grit to get Weirton Steel going. And now we’ve got Form here and use that same grit to get this going.”

Instead of steel for bridges, buildings and battleships, Gilliam and his co-workers are building another kind of American power.

Energy Storage Project Using West Virginia-Made Batteries Gets $100 Million In Federal Funds

This week, the Department of Energy announced it would provide more than $100 million to a “multi-day energy storage project” using batteries from Form Energy’s new Weirton factory, located in Hancock County.

Batteries developed in West Virginia will soon power a major energy storage project in Lincoln, Maine.

This week, the United States Department of Energy (DOE) announced it would provide more than $100 million to a “multi-day energy storage project” using batteries from Form Energy’s new Weirton factory, located in Hancock County.

The project is developing an energy storage facility in Maine using batteries made by the West Virginia plant. The facility will be able to store energy for up to 100 hours without recharging, ready for use. It is also part of a wider $2.3 DOE investment to strengthen the energy grid nationally.

State officials look at West Virginia’s role in the project as an opportunity to support the local economy, and bolster resources for the state’s energy sector.

“For generations, West Virginia has done the heavy lifting, doing everything asked of it to create a legacy as America’s energy and manufacturing powerhouse,” said Sen. Joe Manchin, I-W.Va., in a Thursday press release.

“This investment is great news for Weirton and signals that West Virginia will continue our proud tradition of helping power America,” said Sen. Shelley Moore Capito, R-W.Va.

Mateo Jaramillo, co-founder and CEO of Form Energy, said the newly announced plans mark “the largest energy storage project based on energy capacity announced yet in the world.”

The company is actively finishing construction on its factory in Weirton, breaking ground just over a year ago. It marks Form Energy’s first high-volume manufacturing facility, located on a 55-acre plot.

The company is currently testing its manufacturing lines and recruiting workers to prepare for higher-capacity production by the end of the year.

Jaramillo said the project could also help revitalize Weirton’s economy, “fostering sustainable development and long-term prosperity.”

The company came to the West Virginia community because of its “existing transportation infrastructure” and “strong talent base,” according to a Thursday press release.

West Virginia Secretary of Economic Development Mitch Carmichael said Hancock County’s role in the project shows that West Virginia remains a key player in industry and energy production nationally.

“West Virginians have always been willing to sacrifice for the energy, steel and work ethic needed by our great nation,” he said. “Our state’s interest in continuing our energy heritage with Form Energy is showing dividends.”

Inflation Reduction Act Brings Four Companies, 850 Jobs To State

According to E2, a group of business leaders and investors, it has spurred more than $1.3 billion in investment in the state and created 850 jobs.

Eighteen months into its implementation, the Inflation Reduction Act has brought companies and jobs to West Virginia.

The Inflation Reduction Act became law in 2022 with the intent of bringing new clean energy manufacturing to traditional energy communities.

Since then, according to E2, a group of business leaders and investors, it has spurred more than $1.3 billion in investment in the state and created 850 jobs.

The companies include Berkshire Hathaway Energy, Gestamp, Form Energy and Solar Holler.

Berkshire Hathaway is building a solar-powered microgrid on the site of a former aluminum plant in Ravenswood.

Gestamp will make parts for electric vehicles at its plant in South Charleston. Form Energy will build storage batteries at a plant it’s constructing in Weirton.

And Solar Holler is powering the entire Wayne County school system with solar panels.

E2 has tallied a total of 305 projects in 41 states spurred by the law. They represent more than $123 billion in investment and more than $125,000 jobs.

Solar Holler is an underwriter of West Virginia Public Broadcasting.

Federal Investment Brings Clean Manufacturing To Energy Communities

Curtis Tate spoke recently with Brian Anderson, a senior adviser on energy communities at the U.S. Department of Energy, at the University of Charleston.

West Virginia is seeing a boom in low and no-carbon manufacturing, thanks to tax credits and other federal programs designed to spur investment in energy communities. 

Curtis Tate spoke recently with Brian Anderson, a senior adviser on energy communities at the U.S. Department of Energy, at the University of Charleston.

This interview was edited for length and clarity.

Tate: What role can West Virginia play in a new, cleaner manufacturing economy?

Anderson: I think it’s a critical point in time, to reinvest in our manufacturing infrastructure across the United States, and certainly here in West Virginia. West Virginia has a huge opportunity and an economic base that was built on manufacturing in the last century. And so now we have the opportunity and the attention of the manufacturing sector and private investors to really leverage the existing assets. You look at the Boston Metals and Form Energy investments in Weirton at the former Weirton steel mill. 

Yesterday, we announced from the Department of Energy $75 million in conjunction with the private sector Constellium investment of upgrading their melt furnaces, which were brought into service in 1957. To both improve safety and the safety and health of the workers, but then bring them to the modern era to where they’re smart melt furnaces. And they can burn clean natural gas or clean hydrogen once they get a hydrogen supply that in conjunction with the hydrogen hub investment here in the region are to both out of the Office of Clean Energy Demonstrations. And then even just last week, we announced $129 million of federal cost share to a project in Nicholas County, a solar project which would be a tremendous boon to the local economy in terms of their tax revenue, and the jobs associated with building and constructing that project. And that project’s working with the building and trade association and developing a displaced co-worker, a training center.

Tate: What brings you to Charleston?

Anderson: What we’re meeting here in Charleston today to discuss is a tax credit called 48C. Section 48C from the IRS is a 30 percent tax credit to manufacturers who are investing in the clean energy manufacturing space. So specifically, not just to install, say solar or wind, but to then build new manufacturing facilities that will supply those supply chains, whether it’s in the battery space for vehicles, or for energy storage, whether it’s making the components that go into a solar panel or wind turbines, or pieces of the electric motor. And so there’s a lot of places in West Virginia where we have the infrastructure that can support it. That’s a 30 percent tax credit on the investment that the company makes in manufacturing in the clean energy space. There’s an earmark, well, it’s not necessarily an earmark, but a floor of this $10 billion tax credit, $4 billion of it will go to energy communities. And so those energy communities, like here in West Virginia, are primed and ready to then take advantage of this manufacturing tax credit. It’s all part of a really coherent industrial strategy to not only invest in clean energy deployment, but to make sure that those clean energy technologies are manufactured here in the United States, and specifically in energy communities around the United States.

Tate: What impact has the Inflation Reduction Act and the Infrastructure Investment and Jobs Act had on these efforts?

Anderson: I’ll say that since the passage of the Inflation Reduction Act, investments in manufacturing in energy communities has now flipped to where energy communities around the country are now the preferable place for the billions and billions of dollars that are being invested today, according to the IRS and Department of Treasury. And a recent study out of MIT and the Rhodium Group shows that every month, there’s about $4 billion of clean energy investments going into energy communities. Before the passage of the IRA, it was about two and a half billion dollars. And so there’s really been an acceleration of manufacturing in energy communities around the country since the passage of the IRA. When you back up to the bipartisan infrastructure law, that was seed money to make sure that facilities like the Constellium facility in Ravenswood have the cost share from the federal government to de-risk new and innovative projects. And so the melt facility in Ravenswood is the first of its kind in the United States where the government partnership helps lower the barrier to the private sector investment. Those two pieces of legislation coupled together, really are helping spur a manufacturing renaissance in the country.

Tate: This is a region-wide push, isn’t it?

Anderson: Secretary (Jennifer) Granholm out of the Department of Energy was in Middletown, Ohio, yesterday at the Cleveland-Cliffs facility where they’re investing. There’s the undersecretary for infrastructure in the Department of Energy. He was in Wabash, Indiana, on a clean, low carbon cement manufacturing facility, again, moving to the next level of technology investing and leading the way internationally in technologies, where the private sector is putting in their investments, de-risked by the government. So the government share is really an opportunity for this region. And another project that was announced yesterday was Century Aluminum, partnering with the Office of Clean Energy Demonstrations for building the first aluminum smelter in the United States in 45 years. It’ll be a state of the art facility across the world. But they’re looking at somewhere in the Mississippi Valley, probably in Western Kentucky as well. 

Form Energy To Build Batteries For California Project In Weirton

The $30 million project will use Form’s batteries to store and discharge power for 100 hours, according to the California Energy Commission.

Weirton’s Form Energy will build storage batteries for a project in California.

Form Energy will supply iron oxide batteries for a Pacific Gas & Electric energy storage project in Mendocino County.

The $30 million project will use Form’s batteries to store and discharge power for 100 hours, according to the California Energy Commission.

That fills a gap between solar generation during the day and wind generation at night. The energy captured at off-peak times can be discharged to the grid when demand is the highest.

The batteries will be built in Weirton. The plant is under construction and will begin producing batteries next year.

Iron oxide batteries use rust to store electricity and cost less than lithium ion technology. California has set a goal for 100 percent clean energy by 2045.

“A multiday battery system is transformational for California’s energy mix,” said David Hochschild, chairman of the California Energy Commission. “This project will enhance our ability to harness excess renewables during nonpeak hours for use during peak demand, especially as we work toward a goal of 100 percent clean electricity.”

According to the commission, California had 6,600 megawatts of battery storage in August, with four to six hours of discharge. Long-duration discharge is considered eight to 100 hours.

Form Energy is building its plant on the former site of Weirton Steel and could employ 750 workers or more.

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