Federal Grant Aims To Decarbonize Ravenswood Aluminum Plant

The Energy Department will make as much as $75 million available to Constellium to produce aluminum with low or no carbon.

 A U.S. Department of Energy grant will take the carbon dioxide emissions out of an aluminum plant in Jackson County.

The Energy Department will make as much as $75 million available to Constellium to produce aluminum with low or no carbon.

The Ravenswood plant produces aluminum products for aerospace, defense, marine and transportation sectors.

Among other improvements, its furnaces would be able to burn clean hydrogen, which generates no carbon emissions.

Constellium would be among five aluminum facilities nationwide to receive investment.

U.S. Sen. Joe Manchin said the plant will receive another $23 million from the spending bill Congress passed on Friday.

“More investments have come to our state than ever before in our history at one time,” he said. “We’ve got more people interested in coming to West Virginia.”

The Energy Department also plans to locate a new aluminum smelter in Kentucky. It would be the nation’s first in 45 years.

The $75 million comes from the Infrastructure Investment and Jobs Act of 2021 and the Inflation Reduction Act of 2022.

Manchin had a pivotal role in getting both bills through a divided Congress, though he has criticized the White House about some of its implementation of their provisions.

Congressional Leaders Seek Investigation into Russian Investment in Ky. Aluminum Mill

A group of Congressional leaders asked the Trump administration to review a Russian company’s investment in a new Kentucky aluminum mill.
 
The request comes from eight prominent Democratic lawmakers with leadership roles in committees with oversight, banking and national security responsibilities, including Ohio Sen.Sherrod Brown and House Intelligence Committee Chair Rep. Adam Schiff.

The lawmakers asked the Treasury Department to look into an investment into an eastern Kentucky aluminum plant, Braidy Atlas. The $200 million investment came from Rusal, a Russian aluminum company that, until January, was under federal sanctions for what the Treasury Dept. called the “worldwide malign activities” of the company’s primary owner, Oleg Deripaska. Also sanctioned was En+, Rusal’s holding company.

“The proposed investment by En+– a company that is majority-owned by a U.S.-sanctioned Russian national and Russian state bank — in an American aluminum mill, raises serious questions of national security,” lawmakers wrote.

The lawmakers wrote that they were “deeply alarmed” to learn about the investment.

Sanctions were removed when Deripaska stepped down, but lawmakers worry the Russian government may still be involved, and may be using the Kentucky investment to curry political favor. Deripaska’s shares in En+, Rusal’s holding company, largely went to the VTB Bank, a Russian firm that, lawmakers said, has been referred to as “Putin’s piggy bank.”

“When there’s a perception of foreign money being used to purchase a political quid pro quo, I think that’s a very serious allegation and something that calls for an investigation,” said Jeff Mankoff, a Russia and Eurasia expert at the Center for Strategic and International Studies.

The investment in Kentucky came just months after the state’s senior senator, Majority Leader Mitch McConnell, worked to defeat a House-approved measure to keep the sanctions on the Russian entities in place.

Reports of Braidy Industries’ unspecified sales to defense industries led lawmakers to worry Russia’s involvement could cause “potential risk to the integrity of the American defense supply chain,” lawmakers said.

The Treasury Department did not respond to a request for comment.

Braidy Industries CEO Craig Bouchard told the Ohio Valley ReSource in an earlier interview that his company had signed its letter of intent after the sanctions had been removed.

“We don’t have any discussion with any global party about business transactions without lawyers present helping us craft the right discussions,” Bouchard said. “You should assume that we are perfect in such things, because quite frankly, we are.”

Kentucky Matters

The mill is already under some scrutiny over the unusual direct investment of $15 million in taxpayer dollars, which effectively make Kentucky taxpayers part owners in the venture.

A day after the letter to Treasury, a Kentucky court of appeals found in favor of the Louisville Courier-Journal in a years-long suit after the Courier-Journal filed an open records request for full disclosure of all Braidy Industries’ investors. The court ruled that Kentucky’s public investment in the company means the public is entitled to more information about the company’s operations.

Kentucky workers are hopeful that Braidy Industries will bring hundreds of high-paying industrial jobs to a struggling region.

Ky. Aluminum Company’s New Russian Partner Raises Concerns

A large whiteboard in an Ashland, Kentucky, unemployment office is covered with a list of companies that are currently hiring. Senior career counselor Melissa Sloas said that just a few years ago, that board was a lot emptier.

This corner of eastern Kentucky has long struggled to make up for losses in mining and manufacturing. Unemployment in the Ashland area is still around 6.3 percent, well above the state average. Career center employees said workers are anxious about the closure of longtime employer AK Steel, which announced in January it would close its Ashland plant this year.

Anticipation has been brewing here about a potential new major employer, aluminum processing company Braidy Industries.

The first new aluminum rolling plant in the U.S. in 37 years, Braidy Industries’ Atlas plant promises to be greener and more cost-effective than other rolling mills. Business leaders hope the plant will attract auxiliary businesses to the region.

“For years we’ve seen industry leaving, the workforce leaving the area because there were no jobs,” said Justin Suttles, another career center employee. “And so this is the injection we need to attract more businesses to the area.”

Braidy Industries was such an attractive project that Kentucky’s Republican Gov. Matt Bevin offered significant tax breaks and invested $15 million in taxpayer dollars through Kentucky’s private investment company, Commonwealth Seed Capital. Effectively, Kentucky taxpayers are part-owners of Braidy alongside CEO Craig Bouchard.

But even with that public cash infusion, Bouchard and Braidy needed more capital investment. They found it from an unusual source.

Credit From MyTownTV streaming of event
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Kentucky Gov. Matt Bevin at the Braidy Industries announcement of its Rusal partnership.

At an event with Gov. Bevin at the New York Stock Exchange in April, Bouchard announced a $200 million investment from Russian aluminum giant Rusal, the world’s second-largest producer of that commodity. In exchange for its investment, according to a Rusal press release, the company would have a 40-percent share in the company.

“We are going to lead the world in highest quality, lowest cost, and the least use of carbon from start to finish in the manufacturing process,” Bouchard said at the NYSE.

Up until four months ago, Rusal and its owner, Oleg Deripaska, were under federal sanctions for what U.S government officials called “worldwide malign activity.”

The rapid change in Rusal’s legal status, going from a U.S.-sanctioned company to a Kentucky investor in just over three months, is raising eyebrows among some national security experts. And the unusual public investment means that all Kentuckians now have a stake in a company tied to a Russian entity with a checkered past.

Who Is Deripaska?

In a telephone interview with the ReSource Bouchard said he isn’t worried about the sanctions.

“Dereg Olipaska [sic] is someone I’ve never met, never talked with, don’t know at all,” he said, mispronouncing the oligarch’s name. “Ten thousand families are relying on me and my company to secure a future that’s much better for them than the last 30 years that they’ve had.”

Credit Michael Wuertenberg / World Economic Forum
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World Economic Forum
Russian oligarch Oleg Deripaska at a World Economic Forum Event.

Oleg Deripaska was the victor in a bloody 1990s battle over the former Soviet aluminum industry and is known to be close with Vladimir Putin. U.S. foreign policy establishment considers him to be an extension of the Kremlin. In its decision last year to impose sanctions, U.S. Treasury officials outlined evidence that Deripaska has been accused of money laundering, fraud, and even ordering a business rival killed.

Treasury sanctioned Rusal and Deripaska in April 2018, over the oligarch’s Kremlin connections and Russia’s role in interfering with the 2016 presidential election, Russia experts said.

“The U.S. government theory of the case is to show this oligarch class, which may be used as extensions of the Kremlin, that they’re not insulated from that conduct,” said Michael Dobson, a private attorney who, in 2018, was on the team at Treasury that imposed the sanctions.

According to Dobson, the Treasury Department thought deeply about the implications the sanctions would have on the global aluminum market, but decided it was more important to show that no company was too big to face sanctions when they were warranted.

But as soon as the sanctions went into effect, a big-money effort began to get them lifted.

The Barker Plan

The sanctions caused the price of aluminum to soar, worrying market watchers. Almost immediately, Rusal launched a comprehensive maneuver to get the sanctions removed. The effort was so extensive that it got its own name: The Barker Plan.

Named for British MP and new Rusal chairman Lord Gregory Barker, the Barker Plan entailed months of lobbying and countless trips between London, Moscow, and Washington D.C. for the British lord.

Dobson said the scope and politicization of the lobbying campaign were unprecedented. “How many other delisting processes can you talk about in terms of somebody’s name?” Dobson said. “If you can name one other delisting process, I’ll be shocked.”

Barker successfully negotiated for Deripaska to reduce his ownership stake in the company from 70 percent to less than 50 percent. On December 19, 2018, Treasury notified Congress of its intent to remove the sanctions.

Deripaska has alleged his net worth has been cut in half as a result of sanctions, Dobson said. “He’s struggling to find business partners now, and he had to divest from significant portions of [his company].”

Dobson said the Treasury conducted a “hard scrub” to make sure Lord Barker and other leaders within Rusal were not simply stand-ins for Deripaska, but others remain skeptical.

“I haven’t heard any indications that [Deripaska] is genuinely out of the loop,” said Jeffrey Mankoff, a scholar of national security at the Center for Strategic and International Studies. “The commentary at the time was, this was kind of dubious, this was a bit of legal fiction, that effectively he would still be in charge.”

The Treasury Department could re-apply sanctions if it determines that Deripaska is more involved in practice than he is on paper, Dobson said. In that case, Braidy Industries would need permission from the Treasury to continue dealing with Rusal.

Barker is set to act as co-chair of the Ashland-area plant alongside Bouchard.

Kentucky Connections

The Barker Plan rested in part on the work of a Trump-connected lobbying firm called Mercury Public Affairs. Mercury Senior Vice President Michael Crittenden declined to confirm which lawmakers the lobbying firm had contacted on behalf of the Barker Plan, but publicly available Foreign Agents Registration Act filings show Mercury lobbyists were in contact with Senate Majority Leader Mitch McConnell’s team, as well as other lawmakers, on separate projects.

When the Treasury Department alerted Congress to its decision to lift sanctions against Rusal in December 2018, Democrats in the House of Representatives worried the move would be seen as a favor to Vladimir Putin, particularly in light of concerns about the Trump campaign’s connections with Russia.

Deripaska had a long business relationship with Paul Manafort, who would later become Trump’s campaign chair. The recently released report of special counsel Robert Mueller shows that Manafort intended to use his position on the Trump campaign to pay Deripaska back for some outstanding debt. Manafort is now serving a 7-year sentence after pleading guilty to conspiracy and fraud charges.

The House voted 362 to 53 to overrule Treasury’s decision and keep sanctions. But in the Senate, McConnell marshaled opposition to the resolution, and sanctions on Rusal were lifted.

Mankoff at CSIS said McConnell’s behavior raises concerns.

“Given the inroads that various Russian operatives, including people like Manafort made into the campaign, I think it’s worth at least asking the question what the game people like McConnell are playing, is,” he said.

A spokesperson for McConnell declined to answer specific questions about the sanctions, but pointed instead to McConnell’s floor speech at the time of the delisting.

“Career civil servants at the Treasury Department simply applied and implemented the law Congress itself wrote,” McConnell said. “Treasury’s agreement maintains sanctions on corrupt Russian oligarch Oleg Deripaska. It would continue limiting his influence over companies subject to the agreement.”

While Rusal was lobbying Congress for sanctions relief, Braidy CEO Bouchard was also building a personal relationship with McConnell. Industry paper Automotive News reported in March that Bouchard spent months in early 2019 courting Kentucky’s powerful senior senator in an attempt to avoid tariffs, which would raise the cost of foreign aluminum. Bouchard told Automotive News that Braidy would be importing raw aluminum from a foreign company.

Market Forces

“Rusal’s decision to invest in a Kentucky facility is certainly somewhat unusual, considering the company was under sanctions until just a few months ago,” said Christopher Clemence, editor in chief of the industry trade site Aluminum Insider. In his written response to ReSource questions Clemence added, “Given the deficit of US-produced auto body sheet, the plant is likely to emerge as a central production hub for the domestic car industry.”

Credit Courtesy Braidy Industries
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Craig Bouchard speaks at a Braidy Industries launch event as KY Gov. Matt Bevin (right) looks on.

Braidy and Rusal’s deal allows both entities to split tariffs imposed by the Trump administration on imported aluminum, lessening the burden on Braidy.

“You could look at the move as a clever way on Rusal’s part to claw itself back to pre-sanctions strength,” Clemence said.

Automobile manufacturers looking to meet federal fuel efficiency requirements have driven demand for lightweight material like aluminum, creating a market gap that Kentucky has sought to fill, according to state economic development officials.

“Since the beginning of 2014, aluminum-related companies announced about 100 new facility or expansion projects in Kentucky,” Economic Development Cabinet spokesperson Jack Mazurak said. “Those projects, announced in five years, total more than $3.4 billion in corporate investment.”

Mazurak added that Kentucky has a lot riding on the Braidy project.

“Kentucky taxpayers have an additional interest in seeing Braidy Industries succeed,” he said.

Braidy expects its Atlas aluminum facility to be operational by 2021.

Kentucky Aluminum Plant Investor Is Russian Company Formerly Under U.S. Sanctions

Russian aluminum company Rusal announced Monday it plans to invest in a new Kentucky aluminum mill to be built near Ashland in eastern Kentucky. The $200 million investment in Braidy Industries is Rusal’s first U.S. project since the Trump administration lifted U.S. sanctions placed against the company.

Rusal had been sanctioned by the U.S. government because its major controller, Russian oligarch Oleg Deripaska, who has close ties to Russian President Vladimir Putin, faces accusations of “a range of malign activity around the globe” by Russia, according to the U.S. Treasury Department. Those actions include interference in the 2016 U.S. presidential election and meddling in neighboring Ukraine.

Deripaska also has close business ties to former Trump campaign chair Paul Manafort, who has been convicted of tax evasion and money laundering. Deripaska is suing the U.S. to have sanctions against him removed.

The Trump administration released Rusal from sanctions in January after the company reduced the ownership stake held by Deripaska. Congressional Democrats attempted to block the White House decision and passed legislation in the House that would keep sanctions in place. However, the bill fell short in the Republican-controlled Senate, where Majority Leader Mitch McConnell of Kentucky accused Democrats of trying to “politicize” the sanctions.

Braidy Bunch

According to a press release, RUSAL will earn a 40 percent share in the factory’s profits, and Braidy will keep the remaining 60 percent. The plant has also received $15 million in direct investment from the state of Kentucky. Gov. Matt Bevin cut a deal to attract Braidy to the state with that public money and additional tax incentives totaling more than $10 million.

As part of his reelection bid, Bevin has pointed to the Braidy development as evidence of job creation in an economically struggling part of the state.

“This is a seed that has been in the ground, the germination so often seems invisible to people,” Bevin said at an event over the weekend in Martin County, Kentucky. “But good things have been happening.”

The project is expected to cost more than $1 billion and employ over 500 people.

The Ashland project will produce rolled aluminum for the American auto and aircraft markets, and is the type of project President Donald Trump hoped to support with his tariffs on aluminum imports.

Braidy Industries CEO Craig T. Bouchard discussed the partnership at the New York Stock Exchange Monday morning.

“We’re really lucky and honored to have them as our partner in Kentucky,” Bouchard said of Rusal, adding that his company had chosen to partner with Rusal for its record of environmentalism.

We are going to lead the world in highest quality, lowest cost, and the least use of carbon from start to finish in the manufacturing process, and we’re changing the world,” he said.

The Ashland aluminum mill would be the first such plant to be built in the U.S. in 37 years, according to industry sources. Final agreements among the partners are expected to be signed later this year.

Trump Tariffs Hold Promise, Peril For Ohio Valley Industries

  The Trump administration has made good on a promise to impose steel and aluminum tariffs on some major U.S. trading partners, including the European Union, Canada and Mexico.

The U.S. commerce department exempted the EU, Canada and Mexico from a 25 percent tariff on steel and 10 percent tariff on aluminum in March. Those exemptions were set to expire in May, but countries were given one more month. U.S. Commerce Secretary Wilbur Ross announced Thursday the exemptions were expiring and the tariffs will go into effect at midnight. The President is still able to cancel or extend those exemptions.

The move has major implications for the Ohio Valley, home to more than 220 steel and aluminum facilities. But other industries in the region could suffer from higher prices on raw materials and punitive tariffs other countries have pledged to impose targeting some of the area’s major export products.  

Credit Becca Schimmel / Ohio Valley Resource
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Ohio Valley Resource
The Century Aluminum smelter in Hawesville, Kentucky.

Aluminum On A Roll

The Ohio Valley still provides more than 44,000 jobs in the steel and aluminum industries despite sharp declines over the years due to foreign competition. Century Aluminum Executive Vice President Jesse Gary said President Trump’s decision to implement tariffs will increase U.S. production of aluminum by more than 60 percent by the end of the year.

“The goal of these tariffs was to restart U.S. production, to protect our national security as a country and to be sure we have some industrial base to service our military, to service our electrical grid and the other uses we have for aluminum in this country,” he said.

Century Aluminum is in the process of increasing production capacity at its smelter in Hawesville, Kentucky, which had earlier cut production and employment.  

 

Credit Becca Schimmel / Ohio Valley Resource
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Ohio Valley Resource
Brady Carwile applying for a job with Century Aluminum.

But Erica York, a Policy Analyst with the free-market think tank the Tax Foundation, said tariffs can carry a steep price for other U.S. industries. York said the Bush administration placed tariffs on steel for similar reasons and it ended up hurting workers.

“What we found then was that the higher prices of steel caused more American workers to lose their jobs than the number that were employed by the total steel industry itself at that time,” she said.

York predicts that while the industries protected by tariffs could see a bump in employment that is unlikely to last. In the long run, she said, the unintended consequences of the higher prices and job losses in other industries outweigh the short term benefits.

 

Credit Becca Schimmel / Ohio Valley Resource
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Ohio Valley Resource
Maker’s Mark workers hand dip bottles in red wax.

Bourbon On The Rocks?

Another consequence of tariffs is the risk of retaliation by affected trading partners. The European Union has already indicated that retaliatory tariffs are coming. The EU filed a list of target US products, including agricultural goods and bourbon, something important for Senate Majority Leader Mitch McConnell’s home state.

There are 32 distillery companies in Kentucky selling to customers around the world, including liquor giant Brown-Forman, where Paul Varga is CEO.

“A company like Brown-Forman could be an unfortunate and unintended victim of a policy which in part is aimed at promoting something which Brown-Forman is a stellar example of, committed long term American manufacturing company,” Varga said during a quarterly earnings call in March.

 

Credit Becca Schimmel / Ohio Valley Resource
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Ohio Valley Resource
Barrels of bourbon are stored and aged for about 5-7 years.

The Kentucky Distillers’ Association said bourbon and distilled spirits accounted for more than $450 million in Kentucky exports last year, and nearly half of that went to European Union countries.

Association President Eric Gregory said in a statement that the distillers remain hopeful that continued negotiations will avoid a costly trade war. Gregory added that bourbon is an $8.5 billion industry in Kentucky, generating 17,500 jobs.

Aluminum Can-Do: Region’s Last Large Aluminum Maker Bets Big On Trump Tariffs

With sunglasses perched atop his camouflage cap, Brady Carwile filled out an application at a job fair in a community center in Elizabethtown, Kentucky. Carwile works at a local auto parts maker but he’s hoping for a maintenance position at Century Aluminum’s Hawesville Smelter.

“It’s one of the best jobs you can find around there,” Carwile said

Just a few years ago Century was laying workers off, not hiring them on. Century idled 60 percent of its capacity in 2015 and laid off more than 300 workers here. Now that the Trump administration is placing tariffs on steel and aluminum imports, Century plans to bring the Hawesville smelter back to full capacity, invest $150 million, and create up to 300 new jobs.

Carwile was excited to hear about the new jobs but he’s a little concerned about how long those new jobs will last.

“I’m worried about the tariffs being repealed or something like that and then seeing, ‘Oh well that money’s not coming in now.’ What’s going to happen then? That’s what I’m more worried about,” he said.

With more than 220 steel and aluminum facilities in Kentucky, Ohio and West Virginia, the Ohio Valley has a lot riding on the Trump administration’s taxes on imported metals. While the industry was cheered by Trump’s initial announcement on tariffs, actions since then have raised some uncertainty about just how big a boost domestic metals makers can expect.

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Credit Alexandra Kanik / Ohio Valley ReSource
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Ohio Valley ReSource
Credit Alexandra Kanik / Ohio Valley ReSource
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Ohio Valley ReSource

Trump Card

In March, when Trump first announced tariffs of 25 percent on imports of steel and 10 percent on aluminum, Century’s Hawesville workers like Dusty Stevens were in the White House to show support.

“My father worked in the industry and worked at that plant for 40 years, so this hits home for all of us at Hawesville,” Stevens said.

Credit Becca Schimmel / Ohio Valley ReSource
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Ohio Valley ReSource
The Century Aluminum smelter in Hawesville, KY.

But in the following weeks Trump gave temporary tariff exemptions to some of the largest metals suppliers, including the European Union, Mexico and Canada. This month the Trump administration delayed a decision on permanent exemptions to those countries. The White House said all countries that are exempted from the tariffs will face quotas or other restrictions, such as those recently placed on South Korea’s steel exports to the U.S.

Century Aluminum Executive Vice President Jesse Gary said Century had not planned new investment in the Hawesville smelter until the tariffs were announced. And he said strong tariffs or quotas are important for his business to rebound from the effects of what he calls unfair foreign competition.

“What we do believe is important with these exemptions is, if there are permanent exemptions put in place that they be paired with a quota,” Gary said. “So that these countries sort of can’t take advantage of the relief structure that was put in place to restart U.S. production.”

Gary said Century is making its investments based on a belief that the tariffs will be in place for the long term.

“So I think the intent of the administration is they will remain in place until the U.S. industry is back on its feet and ready to meet the country’s national security needs,” he said.

Roger Newport is CEO of AK Steel Corp., which has locations in Kentucky, Ohio and West Virginia. At a recent press briefing Newport said he supports the tariffs and quotas but is disappointed by the president’s delay.

He said the administration needs to make sure that the delay does not allow countries to dump unfairly priced products in the U.S. ahead of the tariffs.

“We’d like to see it get done sooner than later but we appreciate the actions that have been taken to move everything forward,” Newport said.

Credit Becca Schimmel / Ohio Valley ReSource
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Ohio Valley ReSource
Century is a major employer in Hawesville, KY, with a population of about 1,000.

Steel Standing

According to industry trade groups, steel- and aluminum-related facilities in Kentucky, Ohio and West Virginia still provide more than 44,000 jobs despite sharp declines over the years due to foreign competition.

Dave Martin is president of United Steelworkers Local 5668 in Ravenswood, West Virginia, where Century Aluminum used to have a smelter before it was idled in 2009.

“It was devastating,” Martin said, noting that the nearly 800 jobs lost at the smelter had a ripple effect in the small towns along the Ohio River. “Secondary jobs to the plant are affected too, so it had huge impact.”

Martin now works in fabrication at Constellium in Ravenswood. The Netherlands-based company has locations in West Virginia and Kentucky making parts for the aerospace and auto industries. Martin said Constellium imports some aluminum for fabrication. That could mean the tariffs would hurt the company by raising material prices, one of the many risks economists warn about regarding tariffs.

Credit Alexandra Kanik / Ohio Valley ReSource
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Ohio Valley ReSource

But Martin said he thinks having Century increase domestic capacity nearby could help.

“The way I see it, I think it’s a more reliable source,” he said. “You have a good usable product where it’s not always guaranteed when you go to an overseas supplier.”

Martin said a lot of jobs have been lost because of foreign competition and he hopes the tariffs will bring some of those jobs back.

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Ohio Valley ReSource
Hawesville Mayor Charles King.

Hawesville Hopes

Hawesville Mayor Charles King said it was hard for his community when Century laid people off in 2015.

“It’s hard to go from, say, a $70,000 a year job to $20,000,” King said.

At the Elizabethtown job fair, Brady Carwile turned in his application for Century. In addition to better pay and benefits, a job with Century could help his personal life as well. He grew up in Breckinridge County, not far from Hawesville.

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Ohio Valley ReSource
Brady Carwile applying for a job with Century Aluminum.

“And y’know, I’d just like to get back home,” he said.

The Trump administration is expected to make a decision on which countries keep permanent tariff exemptions in June.

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