Federal Investment Brings Clean Manufacturing To Energy Communities

Curtis Tate spoke recently with Brian Anderson, a senior adviser on energy communities at the U.S. Department of Energy, at the University of Charleston.

West Virginia is seeing a boom in low and no-carbon manufacturing, thanks to tax credits and other federal programs designed to spur investment in energy communities. 

Curtis Tate spoke recently with Brian Anderson, a senior adviser on energy communities at the U.S. Department of Energy, at the University of Charleston.

This interview was edited for length and clarity.

Tate: What role can West Virginia play in a new, cleaner manufacturing economy?

Anderson: I think it’s a critical point in time, to reinvest in our manufacturing infrastructure across the United States, and certainly here in West Virginia. West Virginia has a huge opportunity and an economic base that was built on manufacturing in the last century. And so now we have the opportunity and the attention of the manufacturing sector and private investors to really leverage the existing assets. You look at the Boston Metals and Form Energy investments in Weirton at the former Weirton steel mill. 

Yesterday, we announced from the Department of Energy $75 million in conjunction with the private sector Constellium investment of upgrading their melt furnaces, which were brought into service in 1957. To both improve safety and the safety and health of the workers, but then bring them to the modern era to where they’re smart melt furnaces. And they can burn clean natural gas or clean hydrogen once they get a hydrogen supply that in conjunction with the hydrogen hub investment here in the region are to both out of the Office of Clean Energy Demonstrations. And then even just last week, we announced $129 million of federal cost share to a project in Nicholas County, a solar project which would be a tremendous boon to the local economy in terms of their tax revenue, and the jobs associated with building and constructing that project. And that project’s working with the building and trade association and developing a displaced co-worker, a training center.

Tate: What brings you to Charleston?

Anderson: What we’re meeting here in Charleston today to discuss is a tax credit called 48C. Section 48C from the IRS is a 30 percent tax credit to manufacturers who are investing in the clean energy manufacturing space. So specifically, not just to install, say solar or wind, but to then build new manufacturing facilities that will supply those supply chains, whether it’s in the battery space for vehicles, or for energy storage, whether it’s making the components that go into a solar panel or wind turbines, or pieces of the electric motor. And so there’s a lot of places in West Virginia where we have the infrastructure that can support it. That’s a 30 percent tax credit on the investment that the company makes in manufacturing in the clean energy space. There’s an earmark, well, it’s not necessarily an earmark, but a floor of this $10 billion tax credit, $4 billion of it will go to energy communities. And so those energy communities, like here in West Virginia, are primed and ready to then take advantage of this manufacturing tax credit. It’s all part of a really coherent industrial strategy to not only invest in clean energy deployment, but to make sure that those clean energy technologies are manufactured here in the United States, and specifically in energy communities around the United States.

Tate: What impact has the Inflation Reduction Act and the Infrastructure Investment and Jobs Act had on these efforts?

Anderson: I’ll say that since the passage of the Inflation Reduction Act, investments in manufacturing in energy communities has now flipped to where energy communities around the country are now the preferable place for the billions and billions of dollars that are being invested today, according to the IRS and Department of Treasury. And a recent study out of MIT and the Rhodium Group shows that every month, there’s about $4 billion of clean energy investments going into energy communities. Before the passage of the IRA, it was about two and a half billion dollars. And so there’s really been an acceleration of manufacturing in energy communities around the country since the passage of the IRA. When you back up to the bipartisan infrastructure law, that was seed money to make sure that facilities like the Constellium facility in Ravenswood have the cost share from the federal government to de-risk new and innovative projects. And so the melt facility in Ravenswood is the first of its kind in the United States where the government partnership helps lower the barrier to the private sector investment. Those two pieces of legislation coupled together, really are helping spur a manufacturing renaissance in the country.

Tate: This is a region-wide push, isn’t it?

Anderson: Secretary (Jennifer) Granholm out of the Department of Energy was in Middletown, Ohio, yesterday at the Cleveland-Cliffs facility where they’re investing. There’s the undersecretary for infrastructure in the Department of Energy. He was in Wabash, Indiana, on a clean, low carbon cement manufacturing facility, again, moving to the next level of technology investing and leading the way internationally in technologies, where the private sector is putting in their investments, de-risked by the government. So the government share is really an opportunity for this region. And another project that was announced yesterday was Century Aluminum, partnering with the Office of Clean Energy Demonstrations for building the first aluminum smelter in the United States in 45 years. It’ll be a state of the art facility across the world. But they’re looking at somewhere in the Mississippi Valley, probably in Western Kentucky as well. 

Form Energy To Build Batteries For California Project In Weirton

The $30 million project will use Form’s batteries to store and discharge power for 100 hours, according to the California Energy Commission.

Weirton’s Form Energy will build storage batteries for a project in California.

Form Energy will supply iron oxide batteries for a Pacific Gas & Electric energy storage project in Mendocino County.

The $30 million project will use Form’s batteries to store and discharge power for 100 hours, according to the California Energy Commission.

That fills a gap between solar generation during the day and wind generation at night. The energy captured at off-peak times can be discharged to the grid when demand is the highest.

The batteries will be built in Weirton. The plant is under construction and will begin producing batteries next year.

Iron oxide batteries use rust to store electricity and cost less than lithium ion technology. California has set a goal for 100 percent clean energy by 2045.

“A multiday battery system is transformational for California’s energy mix,” said David Hochschild, chairman of the California Energy Commission. “This project will enhance our ability to harness excess renewables during nonpeak hours for use during peak demand, especially as we work toward a goal of 100 percent clean electricity.”

According to the commission, California had 6,600 megawatts of battery storage in August, with four to six hours of discharge. Long-duration discharge is considered eight to 100 hours.

Form Energy is building its plant on the former site of Weirton Steel and could employ 750 workers or more.

Officials Break Ground On Form Energy Plant In Weirton

Form’s iron oxide batteries will store energy produced by wind and solar and provide stability in the grid.

State officials gathered in Weirton Friday to break ground on a plant that will make utility scale storage batteries.

As they signed a steel beam that will become part of the Form Energy plant, on the site of what was once Weirton Steel, a local musician sang “Country Roads.”

U.S. Energy Secretary Jennifer Granholm, U.S. Sen. Joe Manchin, West Virginia Commerce Secretary Mitch Carmichael, and Mateo Jaramillo, founder and CEO of Form Energy, spoke about what the plant means for the state.

It represents an investment of $760 million. The factory will employ 750 workers – not as many as once worked at Weirton Steel, but still a welcome development in the Northern Panhandle.

Form’s iron oxide batteries will store energy produced by wind and solar and provide stability in the grid. They are designed to store power for days, instead of hours like lithium-ion batteries.

Form Energy To Hold Open House In Weirton Later This Month

The company plans to start construction on the former Weirton Steel site this year and ramp up operations next year.

Form Energy, which will build utility-scale storage batteries in Weirton, is holding an open house later this month.

Form Energy will hold two public meetings in Weirton, from 4 p.m. to 7:30 p.m. on April 27 and from 10 a.m. to 1:30 p.m. on April 28.

The company plans to start construction on the former Weirton Steel site this year and ramp up operations next year. At full capacity, the plant could employ more than 750 workers.

Form Energy’s iron oxide batteries are intended to offer long-duration energy storage to complement wind and solar power.

Their ability to store power for days instead of hours gives them an advantage over the more conventional lithium-ion batteries.

After some debate in this year’s legislative session, state lawmakers approved a $105 million incentive package for the plant.

Justice Signs Bill To Bring Form Energy Battery Plant To Weirton

The company announced in December it would build utility scale storage batteries in the state.

Gov. Jim Justice signed a bill Friday that brings a battery manufacturer to the Northern Panhandle.

“Let’s get on about signing this, OK?”

That was the governor in Weirton before he signed House Bill 2882, which will bring Form Energy and 750 jobs to the former site of Weirton Steel.

The company announced in December it would build utility scale storage batteries in the state. The batteries will use iron oxide – rust – to store electricity for longer durations, days instead of hours.

That kind of battery storage can be paired with solar and wind power to provide grid stability when the sun isn’t shining and the wind isn’t blowing.

Lawmakers in both chambers approved, though with some debate, the enabling legislation, which includes $105 million in incentives for the company.

How Form Energy's Batteries Are Different And What It Means For Electricity

The batteries that will be made in Weirton aren't like the ones you probably use.

The batteries that will be made in Weirton aren’t like the ones you probably use.

Lithium-ion batteries are good at providing bursts of power for shorter durations. That’s what makes them good in electric vehicles and smartphones.

They’re not as good at releasing energy over a period of days, which is what you need to make solar and wind power as dependable as coal and natural gas.

That’s the problem Form Energy thinks it can solve with its iron-air batteries. They use iron, water and oxygen to store energy. Basically, it’s the process of creating iron oxide — or rust.

Matteo Jaramillo, Form’s co-founder and CEO, said it will be cheaper than fossil fuels.

“At such levels of deployment, Form’s batteries made right in Weirton will catalyze billions of dollars in savings to American electricity consumers while advancing American innovation and renewable energy independence,” he said Thursday.

Before he co-founded Form Energy in 2017, Jaramillo led battery development at electric car maker Tesla.

A state known for its vast reserves of coal and natural gas could soon be making the storage batteries that will replace them for our electricity.

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