Ravenswood Titanium Project Fuses Manufacturing, Solar Power

A company called Timet will make titanium parts for use in the aerospace industry. And it will be powered by solar panels, across state highway 2.

The sounds of heavy construction equipment puncture the air on bottomland near the Ohio River in Jackson County. Within the next year or so, a factory will rise from the ground.

A company called Timet will make titanium parts for use in the aerospace industry. And it will be powered by solar panels, across West Virginia Route 2.

Berkshire Hathaway’s BHE Renewables is building the solar facility with battery storage. Here’s the project’s manager, Vic Sprouse. 

“So it’s the first solar microgrid in the country,” he said. “We’re going to be right across the street from Timet. And we’re going to start grading that area over there, and eventually you’ll see solar panels go up. You’ll see a battery system in place. And we will be providing a portion of the power towards Timet.” 

Aaron Valentine, director of operations for Timet, a subsidiary of Precision Castparts Corporation, says the company intends to source 100 percent of its power from the solar facility.

“The actual amount the site will need depends on how the process evolves and the capacity ends up looking like.” he said. “Roughly about 30 megawatts for Phase I. It could change, obviously. But definitely a lot of energy is required for the site.” 

Valentine says the battery system will be key in supplying uninterrupted power to the plant when the sun doesn’t shine. Even then, the plant will be connected to the grid.

“There will be a connection to the utility as a backup,” he said. “As you can imagine with the products we make, you don’t want to have an interruption if there were to be a problem, so we will have a backup supply with the utility. 

Depending on when it’s finished and how much power Timet needs, the solar facility could produce as much as 100 megawatts of electricity. Currently, the largest solar plant in the state, in Monongalia County, produces 19 megawatts.

Sprouse says BHE Energy will adjust its output according to Timet’s needs.

“So as Timet ramps up, whatever their needs are is what we will provide them,” he said.

BHE Energy hasn’t settled on what battery storage technology it will use. Form Energy will soon begin building long-duration storage batteries at its West Virginia plant, under construction in Weirton.

“I think it’s definitely something worth looking into,” Valentine said. “That would kind of fit the profile we’re looking for the site. I don’t know if those conversations are being had, but I think it would be a good opportunity to at least evaluate it.”

The area has a rich manufacturing history. Nearby, Constellium makes aluminum parts for the aerospace industry. What was Century Aluminum is also close by.

Sprouse says the microgrid could represent how such manufacturing is powered in the future.

“Being able to provide a facility that’s going to have this significant energy use, that’s producing some of the top-end titanium in the world for highly specialized needs, having some portion of their energy come from renewables, I think is something exciting and probably the future of the way we’re going to do it,” he said.

By late in the year, the solar panels should be visible. And by next year, they should be powering the titanium factory.

Timet is hiring. To find a listing of jobs, go here.

Federal Investment Brings Clean Manufacturing To Energy Communities

Curtis Tate spoke recently with Brian Anderson, a senior adviser on energy communities at the U.S. Department of Energy, at the University of Charleston.

West Virginia is seeing a boom in low and no-carbon manufacturing, thanks to tax credits and other federal programs designed to spur investment in energy communities. 

Curtis Tate spoke recently with Brian Anderson, a senior adviser on energy communities at the U.S. Department of Energy, at the University of Charleston.

This interview was edited for length and clarity.

Tate: What role can West Virginia play in a new, cleaner manufacturing economy?

Anderson: I think it’s a critical point in time, to reinvest in our manufacturing infrastructure across the United States, and certainly here in West Virginia. West Virginia has a huge opportunity and an economic base that was built on manufacturing in the last century. And so now we have the opportunity and the attention of the manufacturing sector and private investors to really leverage the existing assets. You look at the Boston Metals and Form Energy investments in Weirton at the former Weirton steel mill. 

Yesterday, we announced from the Department of Energy $75 million in conjunction with the private sector Constellium investment of upgrading their melt furnaces, which were brought into service in 1957. To both improve safety and the safety and health of the workers, but then bring them to the modern era to where they’re smart melt furnaces. And they can burn clean natural gas or clean hydrogen once they get a hydrogen supply that in conjunction with the hydrogen hub investment here in the region are to both out of the Office of Clean Energy Demonstrations. And then even just last week, we announced $129 million of federal cost share to a project in Nicholas County, a solar project which would be a tremendous boon to the local economy in terms of their tax revenue, and the jobs associated with building and constructing that project. And that project’s working with the building and trade association and developing a displaced co-worker, a training center.

Tate: What brings you to Charleston?

Anderson: What we’re meeting here in Charleston today to discuss is a tax credit called 48C. Section 48C from the IRS is a 30 percent tax credit to manufacturers who are investing in the clean energy manufacturing space. So specifically, not just to install, say solar or wind, but to then build new manufacturing facilities that will supply those supply chains, whether it’s in the battery space for vehicles, or for energy storage, whether it’s making the components that go into a solar panel or wind turbines, or pieces of the electric motor. And so there’s a lot of places in West Virginia where we have the infrastructure that can support it. That’s a 30 percent tax credit on the investment that the company makes in manufacturing in the clean energy space. There’s an earmark, well, it’s not necessarily an earmark, but a floor of this $10 billion tax credit, $4 billion of it will go to energy communities. And so those energy communities, like here in West Virginia, are primed and ready to then take advantage of this manufacturing tax credit. It’s all part of a really coherent industrial strategy to not only invest in clean energy deployment, but to make sure that those clean energy technologies are manufactured here in the United States, and specifically in energy communities around the United States.

Tate: What impact has the Inflation Reduction Act and the Infrastructure Investment and Jobs Act had on these efforts?

Anderson: I’ll say that since the passage of the Inflation Reduction Act, investments in manufacturing in energy communities has now flipped to where energy communities around the country are now the preferable place for the billions and billions of dollars that are being invested today, according to the IRS and Department of Treasury. And a recent study out of MIT and the Rhodium Group shows that every month, there’s about $4 billion of clean energy investments going into energy communities. Before the passage of the IRA, it was about two and a half billion dollars. And so there’s really been an acceleration of manufacturing in energy communities around the country since the passage of the IRA. When you back up to the bipartisan infrastructure law, that was seed money to make sure that facilities like the Constellium facility in Ravenswood have the cost share from the federal government to de-risk new and innovative projects. And so the melt facility in Ravenswood is the first of its kind in the United States where the government partnership helps lower the barrier to the private sector investment. Those two pieces of legislation coupled together, really are helping spur a manufacturing renaissance in the country.

Tate: This is a region-wide push, isn’t it?

Anderson: Secretary (Jennifer) Granholm out of the Department of Energy was in Middletown, Ohio, yesterday at the Cleveland-Cliffs facility where they’re investing. There’s the undersecretary for infrastructure in the Department of Energy. He was in Wabash, Indiana, on a clean, low carbon cement manufacturing facility, again, moving to the next level of technology investing and leading the way internationally in technologies, where the private sector is putting in their investments, de-risked by the government. So the government share is really an opportunity for this region. And another project that was announced yesterday was Century Aluminum, partnering with the Office of Clean Energy Demonstrations for building the first aluminum smelter in the United States in 45 years. It’ll be a state of the art facility across the world. But they’re looking at somewhere in the Mississippi Valley, probably in Western Kentucky as well. 

West Virginia American Water Seeking Rate Increase

West Virginia American Water has applied to the Public Service Commission to build a new water plant at the former Century Aluminum site in Jackson County to support development planned there by Berkshire Hathaway.

West Virginia American Water has applied to the Public Service Commission to build a new water plant at the former Century Aluminum site in Jackson County to support development planned there by Berkshire Hathaway.

Ravenswood lost hundreds of jobs when Century Aluminum closed, and the new development could help to bring jobs back to the area. However, residents will see an increase in their water rates.

The average customer that uses 3,000 gallons of water a month will pay a $0.38 increase or $4.56 annually. This increase will be for all customers of West Virginia American Water, not just those in Jackson County.

“Should people in other counties be paying to support jobs in Jackson County?” asked Gary Zuckett of Citizen Action Group. “The economic development authority obviously thinks that’s the case, we’ll see what the Public Service Commission says. The project is supported by the West Virginia Economic Development Office.” 

West Virginia Public Broadcasting reached out to West Virginia American Water, the Public Service Commission and the county commissions in Jackson and Kanawha counties but all declined to comment on the project application.

Justice, U.S. Lawmakers Break Ground On Berkshire Hathaway Project

The project will be built on the site of the former Century Aluminum plant. Precision Castparts will build titanium parts for the aerospace industry and employ about 200 workers.

State leaders broke ground on Saturday for an economic development project in Jackson County.

Gov. Jim Justice, U.S. Sens. Joe Manchin, D-WV, and Shelley Moore Capito, R-WV, Rep. Carol Miller, R-WV, and other dignitaries came to Ravenswood to break ground on an aerospace manufacturing hub.

The project will be built on the site of the former Century Aluminum plant. Precision Castparts will build titanium parts for the aerospace industry and employ about 200 workers.

It will also be powered by a renewable energy microgrid built by Berkshire Hathaway Energy.

Our Next Energy, or ONE, will build utility-scale lithium storage batteries and employ another 100 workers. That operation is scheduled to begin in 2025.

The total investment in the Ravenswood site is more than $500 million.

Last month, Justice signed a bill that will bring a Form Energy long-duration storage battery plant to the site of a former steel plant in Weirton.

Former Century Aluminum Site To Get New Life, Manufacturing Jobs

Berkshire Hathaway Energy will bring manufacturing jobs back to 2,000 acres in Ravenswood where hundreds once worked.

The site chosen for the new aerospace manufacturing hub in Jackson County is part of West Virginia’s industrial past.

Berkshire Hathaway Energy will bring manufacturing jobs back to 2,000 acres in Ravenswood where hundreds once worked.

It’s the former site of Century Aluminum. The plant opened in 1957 and closed during the Great Recession in 2009.

State officials attempted to reopen the plant, but that fell through when the company told them the price of electricity was too high.

A New Jersey company got a $15 million loan from the West Virginia Economic Development Authority to redevelop the site.

When that company defaulted on its loan, the state took over the property and finished cleaning it up. The future aerospace plant will be powered with 100 percent renewable energy.

Judge Approves Settlement for Century Aluminum Retirees

A federal judge in West Virginia has approved a $23 million settlement that will provide health care benefits for retired workers at Century Aluminum.

Media outlets report U.S. District Judge John Copenhaver on Monday approved the settlement reached in February, ending a six-year court fight.

Benefits for more than 750 retirees and their families were taken away shortly after the plant in Ravenswood closed in 2009. Karen Gorrell, a spokeswoman for the retirees, says about 660 retirees are still alive.

Under the settlement, the funds will be paid by the company over 10 years into a trust fund to reimburse retirees’ medical costs.

Efforts to obtain a special electricity rate for the plant failed two years ago. The plant has been sold to a New Jersey developer, which plans to demolish it.

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