Ravenswood Titanium Project Fuses Manufacturing, Solar Power

A company called Timet will make titanium parts for use in the aerospace industry. And it will be powered by solar panels, across state highway 2.

The sounds of heavy construction equipment puncture the air on bottomland near the Ohio River in Jackson County. Within the next year or so, a factory will rise from the ground.

A company called Timet will make titanium parts for use in the aerospace industry. And it will be powered by solar panels, across West Virginia Route 2.

Berkshire Hathaway’s BHE Renewables is building the solar facility with battery storage. Here’s the project’s manager, Vic Sprouse. 

“So it’s the first solar microgrid in the country,” he said. “We’re going to be right across the street from Timet. And we’re going to start grading that area over there, and eventually you’ll see solar panels go up. You’ll see a battery system in place. And we will be providing a portion of the power towards Timet.” 

Aaron Valentine, director of operations for Timet, a subsidiary of Precision Castparts Corporation, says the company intends to source 100 percent of its power from the solar facility.

“The actual amount the site will need depends on how the process evolves and the capacity ends up looking like.” he said. “Roughly about 30 megawatts for Phase I. It could change, obviously. But definitely a lot of energy is required for the site.” 

Valentine says the battery system will be key in supplying uninterrupted power to the plant when the sun doesn’t shine. Even then, the plant will be connected to the grid.

“There will be a connection to the utility as a backup,” he said. “As you can imagine with the products we make, you don’t want to have an interruption if there were to be a problem, so we will have a backup supply with the utility. 

Depending on when it’s finished and how much power Timet needs, the solar facility could produce as much as 100 megawatts of electricity. Currently, the largest solar plant in the state, in Monongalia County, produces 19 megawatts.

Sprouse says BHE Energy will adjust its output according to Timet’s needs.

“So as Timet ramps up, whatever their needs are is what we will provide them,” he said.

BHE Energy hasn’t settled on what battery storage technology it will use. Form Energy will soon begin building long-duration storage batteries at its West Virginia plant, under construction in Weirton.

“I think it’s definitely something worth looking into,” Valentine said. “That would kind of fit the profile we’re looking for the site. I don’t know if those conversations are being had, but I think it would be a good opportunity to at least evaluate it.”

The area has a rich manufacturing history. Nearby, Constellium makes aluminum parts for the aerospace industry. What was Century Aluminum is also close by.

Sprouse says the microgrid could represent how such manufacturing is powered in the future.

“Being able to provide a facility that’s going to have this significant energy use, that’s producing some of the top-end titanium in the world for highly specialized needs, having some portion of their energy come from renewables, I think is something exciting and probably the future of the way we’re going to do it,” he said.

By late in the year, the solar panels should be visible. And by next year, they should be powering the titanium factory.

Timet is hiring. To find a listing of jobs, go here.

W.Va. Poised To Benefit From Future Aerospace Investments

“In a rural world where you’re sending out a drone over what would be a long drive over Appalachia,” Luxion said. “A drone can fly that thing; it reaches out to those families that are in need within your state whom you have a responsibility to take care of.” 

The aerospace industry looks extremely promising for West Virginia according to panelists who were part of a robust industry discussion at the Culture Center Monday. 

The diverse group of aerospace experts included representatives from Vertx Partners, Aurora Flight Sciences – A Boeing Company, Marshall University, Mid-Atlantic Aerospace Complex, TMC Technologies and ASSURE – the FAA’s Center of Excellence for UAS Research.

Moderator Col. Sean Frisbee (USAF Ret.) is the president of Vertx Partners. He said the state is positioned to become a powerhouse for the state as well as the national defense.

“It’s an exciting industry, it’s booming and we want to make sure West Virginia stays on the leading edge of the industry,” Frisbee said. “A lot of people don’t realize it but aerospace literally touches everybody.”

Frisbee talked about technologies commonly used by people in their everyday lives which stem from the aerospace industry. 

“GPS for example, how could we possibly live without our Google maps, Waze and so forth,” Frisbee said. “But also the cameras that you have on your phones, the technology to make that camera as good as it is and as small as it is comes from aerospace.”

“How many of you use memory foam mattresses? The technology was developed by NASA as a safety measure as well as a comfort measure for astronauts,” he said. “Earbuds, headphones and even baby food can look at its origin back to developing food for astronauts.”

A newer technology Frisbee said holds huge promise is a silent leaf blower.

“It is incredible, you are holding a leaf blower, and there is literally no noise coming out of it,” he said. “And that technology is being developed for drones in order to reduce the acoustics of these drones that fly around.”

West Virginia’s aerospace industry is worth an estimated $1.35 billion a year, which Frisbee said contributes $486 million to the state’s GDP and more than $24 million in state and local taxes.

“But what we see globally is just an incredible growth of this industry,” he said. “From the commercial systems in defense, the emerging space economy and sustainability initiatives, battery development as well as alternative fuels to reduce carbon emissions which could be an important role here in West Virginia.”

Panelists discussing the future of aerospace technology at the WV Division of Culture and History.

Caroline MacGregor/West Virginia Public Broadcasting

Tracy Miller is the president of the Bridgeport based Mid-Atlantic Aerospace Complex which specializes in aviation and aerospace component manufacturing. She said the future for the industry in the state offers boundless opportunities for West Virginians. 

“You’re adding value to the existing aerospace industry that we’ve had and you’re saying, folks, there’s ways to redefine it,” Miller said. “We’re in the flow of a new definition of aviation and I think it’s up to all of us to put your aerospace hat on, we can be the brainpower behind anything we want to be in aviation.”

The panel lauded the idea of investments in airports and education and working with schools like Marshall University to develop the state as an innovative hub to secure space assets from potential cyber-attacks. 

Marshall University Chief Aviation Officer Bill Noe said the future for aerospace technology is limitless.

“This aviation space right now, it’s not even a big pond, it’s an ocean and there’s room for so many fish to swim in it, it’s ridiculous,” he said.

Noe said Marshall University has strategically employed momentum to grow the state’s aerospace industry and expose more people to aviation.

“It goes into the air traffic control training, it goes into dispatch training, flight attendant training, it goes into the airlines, creating this area of space that will interest people, inspire people and really create a delightful outlook on their futures that we can really provide,” he said.

Denise Lindsey, is the vice president for TMC Technologies Federal Civilian Division. She said supporting educational opportunities for school kids is key.

“The K- through 12 is super important from a space perspective as well,” she said. “They grow up, they read books, they learn about their planets but to actually be engaged in a curriculum or activity that involves space is a game changer.”

Lindsey said space camps would also be a great investment for the state.

“If you really want to get the kids involved in space in our region, start up a space camp,” she said. “That could be in anyone’s district, I think it would be a great idea.”

The focus of discussion also centered heavily around Advanced Air Mobility systems – drones that can be used to move people and cargo. The idea is being embraced in West Virginia as a way to transport goods and medicines to the state’s difficult to reach and underserved rural Appalachian communities.

“The thing that excites me about this is, we’ve got a lot of technology, but we’ve got a lot of people in this state who would directly benefit,” Noe said. “We can get there with this technology. We can take pain points and smooth those out, and we’re going to be not only training it and researching it and figuring it out, but it’s going to be done right here and it’s just one of the strong pillars of opportunity we can have.”

Executive Director of ASSURE Col. Stephen Lux Luxion (USAF Ret.) said while there’s a lot of talk and money surrounding urban mobility, the greatest generation where drones can help the most are in remote communities where medical inaccessibility and below-average health outcomes exist. Rural Advanced Air Mobility offers the potential to redefine healthcare in the state.

“In a rural world you’re sending out a drone over what would be a long drive over Appalachia,” Luxion said. “A drone can fly that thing; it reaches out to those families that are in need within your state whom you have a responsibility to take care of.” 

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